For industries relying on chemical reactors, polymerization tanks, and storage vessels, the challenge of safely and effectively removing stubborn scale and residues has always been a major hurdle. Manual cleaning methods are not only labor-intensive and time-consuming but also expose personnel to hazardous environments and often fall short of achieving a truly spotless, dead-angle-free clean.
We're proud to introduce our Total Chemical Reactor Cleaning System, a complete solution designed to overcome these long-standing industry pain points. This integrated system, encompassing everything from the high-pressure pump and cleaning device to specialized nozzles and controllers, is engineered to safely and efficiently peel and clean even the most tenacious scale using precision high-pressure water.1
Conquering the Dead Angle Dilemma: Why Manual Cleaning Fails (and We Succeed)
The complex internal structures of reactors, such as agitator shafts, mixing blades, coils, and stiffeners, have historically created "dead angles" – areas inaccessible to conventional cleaning. This leads to:
High Labor Intensity & Poor Conditions: Manual cleaning involves physically entering confined spaces, often laden with toxic, harmful, or flammable gases. This poses significant health risks and requires extensive protective measures.
Safety Hazards: The internal environment of a reactor can be highly dangerous, with reports of casualties from manual cleaning highlighting the hidden dangers and liability for businesses.
Inconsistent Results: The effectiveness of manual cleaning is heavily dependent on human factors, leading to inconsistent cleaning quality batch after batch.
Difficulty with Adherent Materials: Some materials form tenacious films or dry quickly, making them extremely difficult to remove manually, leading to prolonged cleaning times and potential damage to the reactor's internal surfaces.
Prolonged Downtime: The lengthy nature of manual cleaning directly impacts production schedules and operational efficiency.
Our Total Chemical Reactor Cleaning System directly addresses these critical issues by leveraging advanced automation and intelligent design.
How Our System Achieves Unparalleled Cleanliness
The core innovation of our Reactor Cleaning System lies in its sophisticated working principle, enabling one-key operation and high automation degree:
Intelligent Automated Movement: The system is built around a mobile carrier that integrates a control system and power system. It precisely aligns with the cleaning port position of your reactor.
Dynamic, Multi-Point Cleaning: Once engaged, the system's servo-driven movement, lifting system, telescopic system, and tilting arm system synchronize to guide the high-pressure cleaning nozzle. Crucially, it can automatically expand and contract the hose, allowing the nozzle to stop and clean at any desired position inside the tank.
Targeted Dead Angle Elimination: This is where our system truly shines. It’s designed to clean notoriously difficult areas like the back, bottom, and upper head of the mixing shaft, and other heterogeneous parts. How? By setting multiple cleaning points (typically 2-4. adjustable to your needs) on one side of the mixing shaft. After completing this side, the pipe coiler automatically retracts to its original position, and the arm swings to the other side of the mixing shaft, repeating the precise, fixed-point cleaning process. Each cleaning point's duration can be customized on the touch screen.
High-Pressure, Thorough Impact: High-pressure water jets are precisely ejected from the cleaning nozzle, delivering powerful impact to peel and remove even the most stubborn scale and residues.2
Automated Return: Upon completion of the full cleaning program, all systems automatically return to their original positions, ready for the next tank.
Design Features for Optimal Performance
Our Reactor Cleaning System is engineered with several key design features to ensure efficiency, safety, and operational excellence:
Small and Flexible: Easy to operate, allowing one person to manage multiple machines simultaneously.
No Tank Entry Required: Eliminates human exposure to hazardous internal environments.
No Water Splashing: Ensures a cleaner and safer external working environment.
No Reactor Modifications: The system achieves comprehensive cleaning without needing to add rails or extra parts inside your reactor, saving costs and avoiding new dead spots.
Low Consumption & Short Cycle: Optimized cleaning fluid consumption and highly efficient processes lead to a short cleaning cycle time (adjustable from 5-20 minutes).
Variable Height Positioning: The washer's height can be freely set to target specific areas within the reactor.
High-Impact 3D Rotation: Utilizes a powerful three-dimensional rotating tank washer, driven by water pressure, for a thorough 360° clean with large impact force and long range.
Stable Operation: The tank washer incorporates an advanced planetary gear reducer, ensuring balanced power and preventing shaking or swinging during cleaning, thus avoiding impact on internal equipment.
Our Total Chemical Reactor Cleaning System represents a significant leap forward in industrial hygiene. By combining intelligent automation with targeted cleaning capabilities, it offers a safer, more efficient, and undeniably superior alternative to traditional methods, ensuring the highest standards of cleanliness and operational integrity for your reactors.
